Put-To-Light

What is Put-To-Light?

E-COMMERCE ORDER CLASSIFICATION 

The Put solution optimizes batch picking and high-speed sorting operations with a process sometimes called reverse pick-to-light. With the “put to light” system, operators scan an item and illuminate the locations representing a store or a customer who needs that item. This solution offers options that maximize speed and accuracy.

PROCEDURE

Order preparation is carried out by means of a mobile trolley that allows to integrate several components of the grouped order. The computer system informs the operator of the optimal route of collection with a mobile terminal. This process saves time of displacement of the operator. Once the grouped order has been completed, the operator can move to the sorting rack.

SCAN AND SORT BY LIGHT

The operator reads each element with a scan. This makes the displays illuminate wherever the item is needed to complete the order. Operators distribute the items and press the validation key to confirm that the light is turned off. When an order is completed, the display shows and indicates that it’s complete and ready to be sent.

The increase in light productivity has its origin in:

  • The user does not have to move and spend time searching for items,
  • The error rate decreases: no misreads, no line gaps, ...
  • Waiting time between orders is eliminated, and so is paperwork.
  • Orders are automatically verified,
  • Stock is always concise and known
  • Users adapt very easily
Picking

Sorting procedure

SCANNING READING

The operator scans each item on the order using a scanning device. This process expedites the identification of items needed to complete the order.

LOCATION ILLUMINATION

After an item is scanned, the locations where those items are to be placed are illuminated. These lights visually indicate to the operator where to place each item.

DISTRIBUTION AND VALIDATION

Operators distribute the items to the illuminated locations according to the visual cues. They then validate the placement of the products by pressing a validation key.

CONFIRMATION AND LIGHTS OFF

Upon validation of product placement, the lights associated with those locations automatically turn off, indicating that the item has been correctly placed.

ORDER COMPLETED INDICATION

After all items in the order have been placed and validated, a display on the back face of the rack lights up, indicating that the order has been completed and is ready to be shipped.

EFFICIENCY AND CONTINUITY

Once the sorting bin is released, the operator can immediately start a new order, ensuring an efficient and seamless transition in the order picking process.

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